rotary die cutting

Custom Material Converting

die cut materials Material converting is the process of transforming raw materials into simple components, disposable devices, or complex, multi-functional products through a variety of fabrication processes. 

At ATL, converting involves numerous manufacturing processes. Some of these custom material converting processes include tight tolerance rotary die cutting, kiss cutting, roll slitting, sheeting, perforating, scoring, rewinding, multi-layer laminating, cold seal packaging, island placement, and printing.

As a 3M Preferred Converter, one of only a handful in the US, we have the experience and capability to convert materials into cut and finished parts – roll and sheet fed materials.

We use industry-leading, narrow web, die cutting presses with advanced servo technology and closed-loop registration, along with the best craftsmen in the business, to manufacture precision products for many markets and applications.

Material Selection

Single and double-coated tapes and transfer adhesives can be used to achieve desired results. ATL can assist with material and adhesive selection.

  • Adhesives
  • Films
  • Fabrics
  • Foams
  • Foils
  • Hydrocolloids
  • Hydrogels
  • Inks
  • Non-wovens
  • Papers
  • Tapes

Markets and Applications

It takes the right mix of material knowledge, precision equipment, and technical expertise to manufacture multi-layer, die cut products.

  • Consumer Goods
  • Construction
  • Electronics
  • Healthcare & Hygiene
  • Industrial
  • Labels
  • Medical
  • Personal Care
  • Pharmaceutical

Quality System

ATL is committed to continuous improvement. Our Quality Management System (QMS) provides a solid framework to ensure risks are understood and processes are in control.

In partnership, our team will help you determine the best raw materials, product design, and manufacturing process to meet your product's performance requirements.

  • ISO 13485:2016 Registered
  • FDA Registered Medical Device Manufacturer
  • cGMP Compliant to 21 CFR 210, 211, and 820

What Can We Do for Your Business?

Call us 262.255.6150 or send a message TODAY to connect with a specialist about your custom product.

Let's Get Started