• Medical
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Custom Packaging & Pouching

As demands in custom packaging and pouching grow in sophistication, ATL has kept pace by expanding our packaging capabilities in order to accommodate your one-stop supplier needs.

Your product is custom packaged (based on your specifications) with many Quality Assurance check points in place. We can also assist you in the proper selection of custom or standard cartons or containers from our selection of qualified suppliers.

Our custom packaging includes in-line cold seal pouching, pick and place applications, lot numbering and custom coding, kit and carton assembly, plus anti-counterfeiting and security (overt and covert) technologies.

Contact us now to put our custom packaging  and pouching expertise to work on your next project.

Contract Manufacturing

Along with custom die cutting and printing on a wide variety of substrates, our contract manufacturing capabilities include kit assembly, pouching, cold sealing, and custom packaging.

Our medical finishing complex includes the encapsulation of two presses in a clean room environment that exceeds Level 100,000 requirements.

Our instrumentation lab has a Kestrel 2-Axis Vision System installed to provide accurate and precise measurements of manufactured components. Our Kestrel unit measures precisely to 1/10000 inch.

Contact ATL for a tour of our facility and to discuss your contract manufacturing needs.

Medical Die Cutting

disposable medical devices manufactured with medical die cuttingFor more than thirty years, ATL has been manufacturing custom die cut components for the medical device industry. These components consist of one-time use disposables with skin sensitive adhesives, hydrocolloid and wound care products, and complex multi-layered material constructions.

Our capabilities include:

  • Rotary Die Cutting
  • Metal to Metal Sheeting and Die Cutting
  • Flat Bed Die Cutting for small run prototypes
  • Tight Tolerance Die Cutting and Slitting
  • Island Placement

As an experienced 3M Preferred Converter of various medical grade materials and adhesives, we can help you through your product design and development stages. Contact us now at 800.444.5144 to begin the process.

Flexographic Label Printing

flexographic labelsAt ATL, flexographic printing is a cost efficient method for medium to large volume runs on various paper, film, and foam substrates for direct mail, industrial use labels, product identification and disposable medical device printing.

Our narrow web flexo presses range from three to eleven print stations and multiple die cutting stations utilizing water base, UV, and metallic inks.

If you need assistance in the development of your disposable medical device or custom label construction, our sales and engineering staff are happy to share their flexographic label printing and converting knowledge. As a 3M Preferred Converter, we have access to the latest innovations, ensuring you a product that achieves the goals you set. 

Our in-house creative staff is also available to assist with your label or package design. Call ATL today at 800.444.5144 to learn how our flexo label printing expertise can benefit your company.

Prototypes & Engineering

ATL’s qualified engineering staff works directly with you and your design and manufacturing engineers at a high technical level assisting with material and adhesive selections. They will guide you through cost effective prototypes and test runs so you can evaluate actual production units for form, fit and function before releasing to your market.

By utilizing Failure Modes & Effects Analysis (FMEA) and Advanced Product Quality Planning (APQP), our engineering team is able to save you time and money by pinpointing costly potential errors before they happen.

We value your privacy. If desired, ATL will sign a non-disclosure or confidential agreement in order to protect your design or patent.

Contact us now for experienced prototyping and engineering assistance for your next project.

ATL  •  W140  N9504  Fountain Blvd  |  Menomonee Falls, WI 53051    800.444.5144